System solution - Depalletising

Flexible and modular solutions from a single source.

AGV Pallet station Depalletiser Weighing Label Pallet stacker
Depalletising solution – automated removal for efficient production processes

Our depalletising modules enable fully automatic removal of products. Using state-of-the-art technology – including a vision camera for precise position detection and a robot with a specially developed gripper – each container is reliably picked up and positioned for further processing. This solution improves material flow and reduces manual intervention to a minimum.

 

Your benefits:

  • Increased efficiency – Reduction of manual handling steps and faster material provision
  • Error reduction – Automatic detection and removal reduces the error rate during product removal
  • Flexibility – Adaptable to different product types, sizes and shapes
  • Higher precision – The use of vision cameras and specialised grippers ensures that picking is carried out with the highest accuracy



     
Messen und Prüfen - Depalettieren - Visionsystem
AGV module – Automatic feeding of full pallets into the process

The AGV module (automated guided vehicle) ensures that full pallets are automatically fed to the respective stations, allowing the entire process to run autonomously and without manual intervention. By continuously delivering pallets, the AGV ensures an uninterrupted supply in the process and optimises the material flow.

 

Your benefits:

  • Autonomous process control – The AGV guarantees the supply of full pallets, allowing the process to continue without interruption or manual intervention
  • Continuous material flow – Automated delivery of full pallets ensures a constant supply
  • Flexibility – Adaptable to different production layouts and routes
  • Future-proof – An important step on the way to an autonomous, smart factory
     

With the AGV module, you guarantee continuous and efficient replenishment as well as a high degree of automation in intralogistics!

Systemlösung - Depalettieren - Modul FTS Fahrerloses Transportsystem
Pallet station module – Efficient buffer zone for smooth processes

The pallet station module serves as a central buffer zone for full pallets and ensures a continuous flow of materials. Temporary intermediate storage of the pallets increases the autonomy of the system, allowing downstream processes to run independently and without interruption.

 

Your benefits:

  • Increased plant autonomy – Reduces waiting times and bottlenecks
  • Optimised material flow – Controlled transfer to subsequent processes
  • Flexible storage capacity – Adaptable buffer zone for different production volumes
  • Seamless integration – Perfectly coordinated with the entire depalletising process
     

 

With our pallet station module, you can ensure efficient and uninterrupted production!

Systemlösung - Depalettieren - Modul Palettenbahnhof
Depalletising module – robot with vision camera for precise depalletising

The depalletising module relies on an intelligent combination of robot and vision camera, which is positioned on a gantry above the pallet. The vision camera captures the position of the products on the pallet and identifies the containers to be removed. Based on this information, the robot removes the products using specially developed grippers and places them in the desired quantity and in the optimal position pattern for further processing.

 

Your benefits:

  • Automatic detection – Vision camera above the pallet detects the layout and the containers to be removed
  • Individual adaptation – Grippers specially adapted to the product for maximum precision
  • Optimal removal – Automatic removal of products in a specified pattern and quantity
  • Higher efficiency – Reduction of manual intervention and increase in production speed
  • Flexibility – Adaptable to different product types and sizes

 

With our depalletising module, you can increase the efficiency and precision of your depalletising process and optimise your production!

Systemlösung - Depalettieren - Modul Roboter Depalettierer
Weighing module – Precise weight control for optimal processes

The weighing module ensures accurate weight measurement of each package and provides essential information for downstream processes. The high-precision weighing cell checks whether the package has the required packaging weight and ensures important data for the subsequent process steps.

 

Your benefits:

  • Guaranteed product quality – Ensuring correct packaging weight
  • Seamless process integration – Automatic weight control with connection to downstream systems (e.g. ERP)
  • Increased efficiency – Reduction of incorrect packaging and rework
  • Data provision – Transfer of relevant weight data to label printers and tracking systems

 

With our weighing module, you can optimise your processes and ensure consistent quality!

Systemlösung - Depalettieren - Modul Wiegen
Label module – Precise labelling for complete traceability

Our label module ensures accurate and efficient labelling of your containers – either with labels or by printing directly onto the product. Integration into the production process enables automatic labelling with all relevant information, such as weight, serial number, batch number or barcode.

 

Your benefits:

  • Flexibility – Labelling or direct printing depending on requirements
  • Process reliability – Automatic and error-free marking in real time
  • Traceability – Clear identification of each product for logistics and quality assurance
  • Seamless integration – Connection to existing systems for efficient processes

 

With our label module, you can ensure that every product is correctly labelled and optimally prepared for further transport or sale!

Systemlösung - Depalettieren - Modul Labeln Etikettieren
Pallet stacker module – automated stacking of pallets for a smooth production process

The pallet stacker module for stacking empty pallets optimises the depalletising process by automatically stacking empty pallets efficiently on top of each other. This step minimises the need for manual intervention and improves material flow throughout the entire process.

 

Your benefits:

  • Automated pallet stacking – Empty pallets are automatically stacked, ready for the next use in the production process
  • Optimised material flow – Fast provision of empty pallets for uninterrupted production
  • Reduced manual intervention – Minimisation of empty pallet handling and improvement of efficiency
  • Higher production speed – Fast and efficient preparation for the next depalletising process
  • Space saving – Compact and stable pallet stacks that optimise storage

 

With the pallet stacker module, you increase efficiency and organisation in your depalletising process and create a foundation for a smart factory.

Systemlösung - Depalettieren - Modul Palettenstapler
References
Roboter mit Spezialgreifer für die Depalettierung - Umpalettierung von diversen Gebinden
Depalletising and repalletising

various containers

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Do you have any questions? 
We are happy to help you …

Adrian Hunziker Head of Sales and Marketing +41 62 552 34 00 Schedule an appointment
Adrian Hunziker - Leiter Verkauf & Marketing - imperia systems ag