System solution - Palletising

Packed cleverly and simply

Dispenser Weighing Labelling Positioning Palletiser Press Stretch Pallet station AGV
Flexible and modular palletising system

Our palletising modules offer maximum flexibility for the efficient handling of containers in various shapes. Whether cartons, crates or special packaging units — our system ensures precise and secure stacking on pallets.

 

Your benefits:

  • Automation – Reduces manual work steps and increases efficiency
  • Modularity – Customisable solutions for different container types and palletising patterns
  • Stability – Optimal stacking arrangement for safe transport and storage
  • Space and resource conservation – Efficient use of space and reduced handling costs

 

With our palletising technology, you can optimise your material flow and increase your productivity – flexible, modular, and efficient!

Palettieren - Mehlsäcke
Pallet dispenser module – Automated supply of pallets for a smooth production process

The pallet dispenser module guarantees an automatic and on-demand supply of empty pallets in the production line. The integration of this module ensures that pallet replenishment is organised efficiently and reliably, keeping the production flow constant and avoiding delays caused by missing pallets.

 

Your benefits:

  • Efficient provision – Automatic supply of pallets exactly when needed
  • Reduced waiting times – No downtime due to missing pallets
  • Optimised material flow – Seamless integration into the production line for continuous process
  • Space-saving design – Compact and space-saving solution

 

With our pallet dispenser module, you can ensure that your production continues without interruption or delay!

Systemlösung - Palettieren - Modul Palettenspender
Weighing module – Precise weight control for optimal processes

The weighing module ensures precise weight measurement for each container and provides essential information for downstream processes. The high-precision load cell checks whether the container has reached the required packaging weight and provides important data for labelling and further processing steps.

 

Your benefits:

  • Guaranteed product quality – Ensuring the correct packaging weight
  • Seamless process integration – Automatic weight control with connection to downstream systems
  • Increased efficiency – Reduction of incorrect packaging and rework
  • Data provision – Transfer of relevant weight data to label printers and tracking systems

 

With our weighing module, you can optimise your packaging processes and ensure consistently high quality!

Systemlösung - Palettieren - Modul Wiegen
Label module – Precise labelling for complete traceability

Our label module ensures accurate and efficient labelling of your containers – either with labels or by direct printing on the product. Integration into the production process enables automatic labelling with all relevant information, such as weight, serial number, batch number, or barcode.

 

Your benefits:

  • Flexibility – Labelling or direct printing depending on your requirements
  • Process reliability – Automatic and error-free labelling in real time
  • Traceability – Clear identification of each product for logistics and quality assurance
  • Seamless integration – Connection to existing systems for efficient workflow

 

With our label module, you can ensure that every product is correctly labelled and optimally prepared for further transport or sale!

Systemlösung - Palettieren - Modul Labeln -  Etikettieren
Positioning module – Stability for secure transport

Our positioning module ensures optimal stability for your stacks by reliably securing the containers. Depending on requirements, the containers are secured using a precisely applied bead for glue or a cardboard interlayer. This guarantees safe stacking and prevents slipping during transport and storage.

 

Your benefits:

  • Maximum stability – Prevents slippage and ensures secure transport stacks
  • Flexible fixing methods – Choice of glue bead or cardboard interlayer
  • Optimised logistics – Reduces transport damage and facilitates handling
  • Seamless integration – Perfectly aligned with the palletising process

 

With our positioning module, you can ensure safe and trouble-free onward transport.

Systemlösung - Palettieren - Modul Fixieren
Palletising module – Robot with specially designed grippers for precise palletising

The palletising module is a highly developed robot equipped with grippers specially designed for the product. The robot picks up the items to be stacked and places them on the pallet in the desired quantity and optimal pattern. This precise handling ensures stable and secure stacking, facilitating transport and storage.

 

Your benefits:

  • Customisation – Grippers specially tailored to the product for maximum precision
  • Optimal stacking – Automatic stacking in defined patterns and quantities for maximum stability
  • Increased efficiency – Reduction of manual interventions and higher production speed
  • Flexibility – Adaptable to various product types and sizes

 

With our palletising module, you can improve the quality and efficiency of your palletising process and take your production to the next level!

Systemlösung - Palettieren - Modul Roboter Palettierer
Press module – Compact and stable stacks for safe transport

Our press module compacts the finished stack using precise 3-sided pressing. This gives the stack the necessary compactness and stability to ensure safe handling and optimal onward transport. This fixation minimises deformation and ensures an even stack structure.

 

Your benefits:

  • Optimal compaction – Reduces air spaces and ensures a compact stack shape
  • Increased stability – Fixation of the stack for safe transport and storage
  • Reduction of transport damage – Minimisation of displacement and deformation
  • Seamless integration – Perfectly matched to subsequent palletising and securing processes

 

With our press module, you can improve stack quality and optimise your logistics processes!

Systemlösung - Palettieren - Modul Pressen
Stretch module – Protection and stability for your pallets

Our stretch module ensures stable and protected pallets through fully automatic strapping with plastic film. The film securely holds the stack in place and protects it from external influences such as moisture, dust and dirt. This keeps the goods intact during storage and transport.

 

Your benefits:

  • Maximum stability – Secure hold of the load on the pallet
  • Weather protection – Protection against rain, dust and other environmental influences
  • Efficient packaging – Reduction of transport damage and increased product protection
  • Seamless integration – Perfectly matched to the palletising process

 

With our stretch module, you can ensure safe and protected transport packaging for your products!

Systemlösung - Palettieren - Modul Stretchen
Pallet station module – Efficient buffer zone for smooth processes

The pallet station module serves as a central buffer zone for finished pallets and ensures a continuous material flow. Temporary intermediate storage of the pallets increases the autonomy of the system, allowing downstream processes to run independently and without interruption.

 

Your benefits:

  • Increased system autonomy – Reduces waiting times and bottlenecks
  • Optimised material flow – Controlled transfer to subsequent processes
  • Flexible storage capacity – Adaptable buffer zone for different production volumes
  • Seamless integration – Perfectly matched with the entire palletising process

 

With our pallet station module, you can ensure efficient and uninterrupted production!

Systemlösung - Palettieren - Modul Palettenbahnhof
AGV module – Automated guided vehicles systems for autonomous intralogistics

Our AGV module (Automated Guided Vehicle system) enables fully automated removal of finished pallets and takes your intralogistics to a new level. Through intelligent integration with production and warehouse processes, the AGV ensures seamless material flow and reduces manual intervention. A crucial step towards the autonomous factory.

 

Your benefits:

  • Maximum automation – Fully automated pallet transport without manual intervention
  • Increased efficiency – Reduction of waiting times and optimisation of production processes
  • Flexibility – Adaptable routes and integration into existing logistics systems
  • Future-proof – A key component for the smart, autonomous factory

 

With our AGV module, you can optimise your intralogistics and make your production more efficient and future-proof!

Systemlösung - Palettieren - Modul FTS Fahrerloses Transportsystem
References
Palettieranlage - Mehlsäcke - Aufnahme von Mehlsäcken, Wägen, Palettieren, Pressen
Palletising of flour bags

including weighing and pressing

Read more
Palettieranlage inkl. Deckler für Kessel - Palettierroboter
Bucket palletising

including caps

Read more
Palettieren von Tierfuttersäcken - imperia systems ag
Bag palletising for animal food

including labelling and layer stabilisation

Read more

Do you have any questions? 
Don't hesitate to contact us …

Adrian Hunziker Head of Sales and Marketing +41 62 552 34 00 Schedule an appointment
Adrian Hunziker - Leiter Verkauf & Marketing - imperia systems ag